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Unread 09-25-2022, 02:34 AM   #1
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A few things come to mind.

One of mine had a similar problem with the safety lever. IIRC, a slightly larger diameter pin that holds it in fixed it.

Did you remove the lever from the frame? Others have said that crud around the lever's shaft affects its operation.

If all is otherwise OK, it's possible to remove the lever and carefully (the part is somewhat hardened, I believe.) bend/adjust the end of the lever so it presses against the frame more closely and engages the detentes more securely.
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Unread 09-25-2022, 08:21 PM   #2
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A few things come to mind.

One of mine had a similar problem with the safety lever. IIRC, a slightly larger diameter pin that holds it in fixed it.

Did you remove the lever from the frame? Others have said that crud around the lever's shaft affects its operation.

If all is otherwise OK, it's possible to remove the lever and carefully (the part is somewhat hardened, I believe.) bend/adjust the end of the lever so it presses against the frame more closely and engages the detentes more securely.
I bent a nail trying to drive out the pin that holds the safety in place and the pin doesn't have a scratch. I have also been told there should be a small piece of plastic, or something like that, which fits into the safety lever and engages the dimples on the frame to keep it from moving. If true this is something I've never seen on any breakdown, but after spending 30 years as a dental lab tech, making a piece of acrylic to fit in there would not be a problem, IF I can drive that stupid pin out.
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Unread 09-26-2022, 02:21 AM   #3
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I have also been told there should be a small piece of plastic, or something like that, which fits into the safety lever and engages the dimples on the frame to keep it from moving.
I seriously doubt that it's plastic. Plastic as we know it didn't come along until years after the Luger was in production.

I've never had a Luger safety lever off but there is a definite drag line on Lugers between the two dimples. That leads me to think that there may be a check ball under the lever. However, someone who has actually had one off of a Luger will hopefully comment.
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Unread 09-26-2022, 05:42 AM   #4
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I bent a nail trying to drive out the pin that holds the safety in place and the pin doesn't have a scratch. I have also been told there should be a small piece of plastic, or something like that, which fits into the safety lever and engages the dimples on the frame to keep it from moving. If true this is something I've never seen on any breakdown, but after spending 30 years as a dental lab tech, making a piece of acrylic to fit in there would not be a problem, IF I can drive that stupid pin out.
The tiny pin is driven out from the inside of the frame. IIRC, a 1/16" punch will get it started, but use a brass one once it moves. Soak the area in your favorite penetrant if needed.

The lever is one piece, no balls behind it. There's a slight swelling/proudness on the back side of the lever which interacts with the detentes on the frame and keeps the body of the lever's handle from scraping on the frame.
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Unread 09-27-2022, 12:19 AM   #5
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The tiny pin is driven out from the inside of the frame. IIRC, a 1/16" punch will get it started, but use a brass one once it moves. Soak the area in your favorite penetrant if needed.

The lever is one piece, no balls behind it. There's a slight swelling/proudness on the back side of the lever which interacts with the detentes on the frame and keeps the body of the lever's handle from scraping on the frame.
I'm a locksmith. I have taken one of my picks and hooked it under the lever. There seems to be nothing but a void under there. Again, this thing was on life support when I got it. It is possible that the piece that engages the dimples in the frame has been bent upwards, so that I didn't find it. The main thing now is removing that pin. I admit, when I first tried it, it was during the original break down and clean up. At that time, I put a drop or two of solvent on the pin. It didn't move then, but since that time I've put a few down range. Maybe the vibration and the soaking time will help me get better results on my next attempt to get it out. Hey! A man can hope, right?
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