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Unread 09-27-2021, 04:08 PM   #9
DonVoigt
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GT,
I've seen a number of sear bars that had the sear nose/catch repaired.
They were spot welded and re-shaped.
Not much weld is needed, I suspect you know someone with a tig welder that could spot the nose of the sear catch. Then just work it down with a file.

If the weld is done with the right wire it will be sufficiently hard; if not just re-treat/case harden with Kasenite(Casenite?) and normalize.

However, if it costs much to do the weld or your time is valuable ; it is not worth it- except to save a matching number part. JMHO.
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