Range Box Project

[Rick W.]

Rich,

You might consider what the Automag guys think of the oem Styrofoam inserts in their factory cases. Styrofoam deteriorates over time and has some side effects to the metal; at least in the automag world.

In my homebrew cases I used the French style insert. I have not made an English case yet. I used cheapo clear pine cutout(all one piece) to the pieces of the day to be presented. I used wool felt, over the cutout frame, to cushion the parts. If I needed elevation on some areas, more pine covered with felt. Then felt over the whole works in one piece stretched to get the wrinkles out. An old friend in Berlin sent me some pool table felt one time, it was nice grade stuff.

All of my cases were made from red oak or poplar(figured) from scratch in available dimensional lumber. I did put in a finger joint in each corner, and utilized a dust shield around the interior perimeter. When the case shuts, it goes whoosh with the air moving. One can inlet the hinges and latches into the case proper which gives a nice touch. Be sure to align (time) all of the screws too, gives one a sense of pride of craftsmanship..........or just satisfies the need.

Rick W.