Stefanosg: I had this very same problem with one of my lugers. It involves the relationship between the sear bar and the firing pin lug. What is happening after firing when the toggle assy. moves back and the sear returns to its original unfired position it is not set far enough in or down to catch the firing pin lug as it is returned as the toggle assy returns forward or the firing pin lug or the sear bar have rounded edges on them and do not catch properly after firing. The first thing you should do is change the firing pin to see if that solves the problem. If not, return the original firing pin and swap out the sear bar and if that still does not work try switiching both. Then if all else fails a small round file used to remove a very small amount of metal (thousandths of an inch - very very small) from the original sear bar u-shaped slot will put the sear bar deeper into the frame almost insuring it will catch the origianl firing pin upon return after firing. Just so you know the opposite condition that exists is when you pull the trigger and the sear does not release the firing pin for firing then material must be removed from the firing pin lug in order for it to disconnect itself from the sear to fire the gun. I hope this explanation helps, it is just a few of the solutions that may help you. SAM Buscemi
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